Our Products
Precision.
Personalised.
Unmatched.
Every device engineered around your patient — never a template. Sustainably manufactured and hand-finished to clinician specification.
Custom Orthotics
Custom Orthotic Range
Prescription custom orthotics for every foot type, footwear, and activity level.
~2,200 lbs — Less waste vs milled polypropylene
Per 1,000 devices
6 — Density options
Very soft to firm
100% — Shoe-ready out of the box
Minimal fitting required
Try before you prescribe
Request a Sample
Hold our devices in your hands — free samples for your clinic, with a team follow-up to find the right fit.
Ankle-Foot Orthoses & Bracing
iO Brace Range
3D-printed and polypropylene AFOs for complex lower-limb presentations.
Feature Comparison
iO Brace Range
Compare features across the iO Brace family to match the right AFO to your patient's presentation.
- Scan TypeFoot or Lower Leg
- 2–4mm PP Shell
- 3 Premium Hinge Types
- Upper side struts 3D-printed & sized to scan
- Custom Medial & Lateral Uppers
- Custom Malleoli Wraps
- Foot plate extended to UCBL style
- Uppers with Posterior Calf Enclosure
- Scan TypeLower Leg
- 2–4mm PP Shell
- 3 Premium Hinge Types
- Upper side struts 3D-printed & sized to scan
- Custom Medial & Lateral Uppers
- Custom Malleoli Wraps
- Foot plate extended to UCBL style
- Uppers with Posterior Calf Enclosure
- Scan TypeLower Leg
- 2–4mm PP Shell
- 3 Premium Hinge Types
- Upper side struts 3D-printed & sized to scan
- Custom Medial & Lateral Uppers
- Custom Malleoli Wraps
- Foot plate extended to UCBL style
- Uppers with Posterior Calf Enclosure
| Feature GuideCompare models | iO Brace3D-Printed AFO | iO Brace PremiumPolypropylene AFO | iO Brace Premium+Polypropylene AFO+ |
|---|---|---|---|
| Scan Type | Foot or Lower Leg | Lower Leg | Lower Leg |
| 2–4mm PP Shell | |||
| 3 Premium Hinge Types | |||
| Upper side struts 3D-printed & sized to scan | |||
| Custom Medial & Lateral Uppers | |||
| Custom Malleoli Wraps | |||
| Foot plate extended to UCBL style | |||
| Uppers with Posterior Calf Enclosure | |||
| View details | View details | View details |
Shell Only
3D Printed Shells
A 3D-printing service for podiatrists and orthotic labs who prefer to design in-house. Submit your own files and we'll take care of the rest.
Send your own design files for 3D-printing or EVA milling. Fully control your designs, save time and cost, with 1–3 day turnaround. Talk to us about recommended design software for your practice.
Enquire
Highest Quality
100% accurate & repeatable — every single time.
Fast Turnaround
1–3 day turnaround on your design files.
No Shell Finishing Required
Shoes-ready prints straight off the build bed.
Limitless Branding Options
Lab & customer branding applied to every shell.
Design Options
Shell Design Options Include…
Every shell is printed to your exact prescription — choose from the full range of modifications below.
Clinical Endorsements
"At The Running Institute, my athletes are very discerning patients with orthotics an integral part of their care pathway. iOrthotics Lab's 3D printed Envirosoft device has been a game changer! Their quick turnaround time and the ability to reproduce the same device makes it seamless for me and my patients."
Michael J. Chin, DPM, FACFAS, ABFAS Certified
Co-Lead Podiatry Section, Chicago Marathon · Medical Director, The Running Institute & Windy City Foot & Ankle Physicians
"The iOrthotics brace range is an innovative new solution for complex lower limb cases — clinical precision without compromise."
Dr Robert M. Conenello, DPM
Podiatric Sports Medicine · Orangetown Podiatry, NY · Past President AAPSM
"The development and evolution of 3D-printed orthotics has allowed me to expand my treatment options for patients whose footwear requirements may not be suitable for traditional EVA orthotics. This has given me the confidence to manage the full spectrum of musculoskeletal conditions without being limited by footwear constraints, ensuring more patients have access to effective, customised orthotic therapy."
Andrew Pratt | B.Hlth.Sc (Pod)
Podiatrist · Clinic Partner · Regional Partner